The maintenance of the color sorter is the key to ensure its long-term stable operation. The following are some specific maintenance methods:
Regular drainage: During use, the air compressor storage tank must be drained once every two days on average to prevent water damage to the machine solenoid valve.
Cleaning brush maintenance and replacement: cleaning brush must be replaced and corrected regularly (recommended every 3 months) to ensure the quality of cleaning, to avoid dust accumulation on the glass of the sorting chamber affecting the color separation effect. The cleaning of the sorting room glass can be done with a cotton cloth or a cotton cloth dampened with a small amount of alcohol.
Track maintenance: when cleaning the track, it is necessary to clean the track around with an air gun, check whether the belt is deviate, and wear, the track bearing must be refueled regularly (it is recommended to fill once every 3 months), each time a small amount of filling to prevent breaking the oil seal, pay attention to listen to the track bearing sound when starting, if the sound is abnormal, it is necessary to check whether the bearing is damaged.
Check the operation of the equipment: always pay attention to the operation of the equipment and the color selection effect, if there is an abnormal sound or poor color selection effect, it should be checked immediately.
Daily maintenance: After use every day, turn off the power and clean the sediment around the track and nozzle with an air gun. At the end of production, the intake valve is closed and the residual air in the machine is drained with an air gun.
Annual maintenance: Replace the rubber strip of the ash cleaner and the filter element of the air compressor filter at least once a year to keep the machine clean and efficient operation.
Pay attention to abnormal: pay attention to the temperature of the machine and whether there is abnormal sound. If any abnormal sound is found, it should be handled in time.
Storage note: When the color separator is not used for a long time, it should be stored in a dry and well-ventilated place to avoid direct sunlight and humid environment.
Professional guidance: For the maintenance of the color separator, it is recommended to follow the instructions provided by the manufacturer or consult professional and technical personnel to ensure correct operation.
In general, through the above maintenance measures, you can effectively extend the service life of the color separator, and maintain its excellent sorting quality.
Color sorter plays a multi-faceted role in the development of enterprises, especially in ensuring product quality, improving efficiency and meeting market demand.
The following are some important roles of color sorters in the development of enterprises:
Ensure the safety and quality of agricultural products: The color sorter can effectively automatically sort out different colored particles from granular materials through high-precision photoelectric detection technology, so as to ensure product quality and safety. This is particularly important for industries such as food and agricultural products that require high quality.
Improve production efficiency: The traditional manual sorting method is not only inefficient, but also prone to error. The high degree of automation of the color sorter can greatly improve the sorting speed and processing capacity, thereby improving the overall production efficiency.
Increase the added value of products: by eliminating unqualified products and sorting products of different quality grades, color sorting machines can help enterprises improve the market competitiveness and added value of products.
Meet the diversified market demand: the modern color sorting machine has the characteristics of digitalization and intelligence, and can adapt to different sorting needs, such as separating impurities, abnormity, discoloration and other defects, and even judge the freshness of the product to meet the market's improvement of product diversity and high quality requirements.
Expanding new application areas: With the continuous progress of technology, the scope of application of color sorter is also expanding, has been expanded from food, food and other fields to environmental protection recycling, mining and other industries, providing technical support for enterprises to open up new markets.
Response to environmental protection policy: The application of color sorter in the field of environmental protection recycling, such as the sorting of waste plastics and waste glass, helps enterprises respond to environmental protection policies and realize the recycling of resources.
Reduce labor costs: Automated color sorters reduce the reliance on manual sorting, which can reduce the cost of labor for enterprises in the long run.
Improve product consistency: The color sorter can maintain long-term stable operation to ensure that the sorting standards of each batch of products are consistent, helping to maintain brand image and consumer trust.
In general, the role of color sorting machine in the development of enterprises is reflected in improving product quality, improving production efficiency, increasing product added value, meeting market demand, expanding new areas, reducing labor costs and improving product consistency. With the continuous progress of technology and the continuous development of the market, color sorters will continue to play an important role in the development of enterprises
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