Air compressor is one of the important supporting equipment of color sorter, in order to its long-term stable operation, air compressor needs the following maintenance and maintenance methods:
Check the lubricating oil: keep the lubricating oil in the oil pool within the scale range, and check the oil amount in the oil injector before operation should not be lower than the scale line value. The newly purchased air compressor must be replaced with new oil for the first 500 hours of operation, and then replaced every 4000 hours according to the normal oil change cycle, and the machine that runs less than 4000 hours a year should be replaced once a year.
Check the moving parts: Before operation, check whether the moving parts are flexible, whether the connecting parts are tight, and whether the lubrication system is normal.
Check safety equipment: Before operation, check whether the protective devices and safety accessories are in good condition.
Clean or replace the filter element: The air filter needs to be cleaned or replaced regularly to maintain the filtration effect and prevent dust and dirt from entering the compression chamber.
Discharge of oil and water: the air compressor gas tank is discharged once per shift to prevent too much water in the gas tank or gas pipe, damage the gas tank, and freeze the gas pipe when the temperature is too low.
Check the cooling system: the cooling system should be kept unblocked, and regularly check whether the cooling water is eventually broken and whether the water temperature is abnormally elevated.
Check the motor and electrical equipment: ensure that the motor and electrical control equipment are safe and reliable, and immediately stop and eliminate the fault when found abnormal.
Clean condensate water: regularly discharge condensate water in the oil and gas separation tank to prevent bearing damage due to water.
Pay attention to the use of the environment: the use of the compressor environment should be kept clean and dry, to avoid the presence of acid and alkali gases, which will affect the performance of the lubricating oil and the replacement cycle.
In addition, it is also necessary to develop a detailed maintenance plan, perform regular operation, regular maintenance, regular inspection and maintenance, so that the air compressor unit to maintain the best state. Through the above measures, you can effectively prevent failures and extend the service life of the air compressor.
Color sorter plays a multi-faceted role in the development of enterprises, especially in ensuring product quality, improving efficiency and meeting market demand.
The following are some important roles of color sorters in the development of enterprises:
Ensure the safety and quality of agricultural products: The color sorter can effectively automatically sort out different colored particles from granular materials through high-precision photoelectric detection technology, so as to ensure product quality and safety. This is particularly important for industries such as food and agricultural products that require high quality.
Improve production efficiency: The traditional manual sorting method is not only inefficient, but also prone to error. The high degree of automation of the color sorter can greatly improve the sorting speed and processing capacity, thereby improving the overall production efficiency.
Increase the added value of products: by eliminating unqualified products and sorting products of different quality grades, color sorting machines can help enterprises improve the market competitiveness and added value of products.
Meet the diversified market demand: the modern color sorting machine has the characteristics of digitalization and intelligence, and can adapt to different sorting needs, such as separating impurities, abnormity, discoloration and other defects, and even judge the freshness of the product to meet the market's improvement of product diversity and high quality requirements.
Expanding new application areas: With the continuous progress of technology, the scope of application of color sorter is also expanding, has been expanded from food, food and other fields to environmental protection recycling, mining and other industries, providing technical support for enterprises to open up new markets.
Response to environmental protection policy: The application of color sorter in the field of environmental protection recycling, such as the sorting of waste plastics and waste glass, helps enterprises respond to environmental protection policies and realize the recycling of resources.
Reduce labor costs: Automated color sorters reduce the reliance on manual sorting, which can reduce the cost of labor for enterprises in the long run.
Improve product consistency: The color sorter can maintain long-term stable operation to ensure that the sorting standards of each batch of products are consistent, helping to maintain brand image and consumer trust.
In general, the role of color sorting machine in the development of enterprises is reflected in improving product quality, improving production efficiency, increasing product added value, meeting market demand, expanding new areas, reducing labor costs and improving product consistency. With the continuous progress of technology and the continuous development of the market, color sorters will continue to play an important role in the development of enterprises.
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